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DELPHI Nozzles & Injectors Starting Aids

Partners =>  Delphi Diesel



It's no wonder the professionals come to the Delphi network to service their diesel systems. As one of the world's leading diesel suppliers, there is a good chance we designed those diesel components and systems in the first place.
Our heritage can be traced back to the legendary CAV brand which still provides the basis for our broad range of diesel components. So if you simply want a Delphi 296 fuel filter, or you need to service one of our state-of-the-art Common Rail or EUI systems, our global network of Delphi Diesel Service Centres are ready to support you.

To locate your nearest distributor click on the Find a Service Distributor button on the menu. Alternatively find out more about our ranges under Products and Services.

Delphi has approximately 184,000 employees and operates 167 wholly-owned manufacturing sites, 42 joint ventures, 53 customer centers and sales offices, and 33 technical centers in 40 countries.

Delphi has a heritage in diesel that stretches back over seventy years; today Delphi is a world leader and is at the cutting edge of Diesel technology.
Delphi acquired the diesel business in January 2000 and was proud to take charge of valued brands including those of CAV, Simms, RotoDiesel and Condiesel.
Delphi Diesel Aftermarket employs over 500 people, dedicated to the aftermarket and based in 10 countries. To fully support customers we have established an international network of over 3000 diesel distributors, serving more than 100 countries and providing a comprehensive package of over 20,000 individual part numbers.
Our products are commonly found in all major diesel market segments:- cars, light vans, heavy commercial vehicles, agricultural, industrial and marine. With our leading product development programme, technical support and distribution strength, we are playing a major role in expanding Delphi's global aftermarket presence.

We are committed to achieving world-class standards of customer service.


Nozzles & Injectors

We also supply a wide range of all-makes nozzles manufactured to the same demanding standards for quality and precision as our OE product. In addition, Delphi also offers a range of remanufactured diesel injectors, assembled and tested and ready to fit straight on to the vehicle.



Directly secured to the engine cylinder head, the injector introduces fuel into the engine in the best form for optimum combustion. This requires the breaking down of fuel into tiny droplets, ranging in size from twenty to one hundred microns diameter, and spreading the droplets evenly through the combustion chamber.
The injector consists of the nozzle-holder and the nozzle, with the nozzle having to close rapidly at the end of the injection in order to prevent the combustion gases forcing their way up into the injector.
In the more technically advanced diesel systems (ie. EPIC, DPCN), the nozzle holder acts as a sensor for measuring the injection flow rate and sends this information back to the electronically controlled pumps.



The Delphi range of nozzles and injectors covers the whole spectrum of technologies and applications:

Multi-hole long-stem nozzles - Used on direct injection modern diesel engines that require an injector with a small nozzle stem diameter. These nozzles are generally used on engines fitted to commercial vehicles and for industrial / agricultural applications.
Multi-hole short-stem nozzles - Working in an identical manner to the long-stem, this nozzle was fitted to DI engines throughout the 1970’s and 1980’s. The majority of applications were fork-lift trucks and cranes.
Pintle type - Used on indirect injection diesel engines, pintle nozzles can have either long or short bodies depending on cylinder head design. The needle valve is extended to form a ‘pintle’, which protrudes through a single central hole in the nozzle body. Pintle profile can vary to suit a particular engine type.
Pintaux type -The pintaux is a variation on the basic pintle nozzle, incorporating an additional auxiliary spray hole. The auxiliary spray is directed towards a glow plug and hence aids starting under cold conditions and reduces engine knock when idling.
Two-stage injector - the two-stage injector has been designed to combat the problem of excessive engine noise. The injector allows a low rate of fuel flow initially, followed by injection at a higher rate, reducing the rate of combustion pressure rise, this results in significant reduction of noise without a loss of power.




Delphi strongly recommends that nozzles are replaced as a complete set every 50,000km. Whilst beyond 110,000 km the whole injector unit should be replaced.

Scaled or worn nozzles are detrimental to the efficiency of diesel engines and replacement at these recommended mileages will ensure:

  • improved driving comfort
  • increased vehicle lifetime
  • reduced fuel consumption
  • improved emissions to comply with the increasingly strict European legislation

The new and up-to-date nozzle and injector catalogue includes all recent and planned introductions into the range. The catalogue features a technical information section as well as a comprehensive applications guide, an easy-to-use cross reference section and a buyers' guide. To order quote part number DDCX103


Starting Aids

Delphi Diesel Starting Aids guarantee quality performance and reliability, enduring the highest demands placed by the world's leading automotive manufacturers. Our strength and experience in Diesel technology is evident throughout the range, ensuring that Delphi Diesel Starting Aids remain at the forefront of technological development.


Delphi offers a complete programme of OE quality, consisting of Glow Plugs, Controllers and Thermostarts.


Our Glow Plug range benefits from Delphi's commitment to product excellence, innovation and continuous improvement. Delphi Glow Plugs are original equipment quality, designed and tested to the most exacting of standards.

Glow Plugs are critical to the smooth, efficient starting of diesel engines, including cars, vans, light commercial vehicles and off highway equipment. High quality performance is vital in achieving the required starting temperatures readily, without compromising on the plug's durability.

The Delphi Glow Plug range offers a number of key technologies that vary according to vehicle manufacturers specification. The extensive range includes Dual Coil, Long Post Heat, single and wire type glow plugs. 

All new introductions are geared towards long post heat technology. The latest 'intelligent' design ensures more effective combustion and improved emissions, resulting in smoother cold engine running. The Delphi Dual Coil range similarly offers improved reliability and performance.

Delphi is constantly researching new technology and design principles in order advance our product portfolio and provide the ultimate plug.

The Delphi Glow Plug range covers in excess of 95% of the European and Japanese Vehicle Parc including many of the latest vehicles. 


Delphi also offers a comprehensive range of glow plug controllers. Like glow plugs, controllers are essential for the efficient starting of most car and LCV diesel engines. 

By energising the glow plugs for the right period of time, as exacted by the starting conditions, they increase fuel efficiency from start up, and improve engine running while in use. They also aid the driver by controlling the dash warning light.

Delphi controllers deliver excellent performance and are strongly recognised within the automotive trade.


To complete the Diesel Starting Aid programme Delphi presents a broad range of Thermostarts. The Thermostart, originally designed and registered as a trademark of Lucas, is an integral and fundamental part of the engines starting system, in enhancing starting in all conditions. 

Delphi Thermostarts are fitted on a wide range of commercial vehicles, trucks and tractors, in addition to industrial and marine engines, and have been specified by many leading manufacturers.

Delphi Thermostarts reduce poor starting, battery and starter motor problem, black smoke and excessive fuel consumption.


To aid evaluation of product performance, we also offer a Delphi Glow Plug and Controller Tester. This will aid verification of the glow plug circuit for continuity, relay and warning light operation. ;


In addition to offering highly competitive pricing, and excellent service, Delphi has developed a comprehensive range of promotional and marketing support material, in order to help our customers to maximise their opportunities and competitiveness.

This includes the master catalogue, updated with new features and the latest application and cross-reference details.

The Delphi brand name and range is supported further by the development of attractive merchandising and point of sale material. 

Likewise we provide a full programme of diagnostic and technical support to assist with any diesel starting aid problems. 

The Delphi range of quality diesel starting aids is one of the most extensive in Europe. We provide an ongoing commitment to range development in line with the ever increasing diesel parc and advanced diesel technology.

The comprehensive, yet compact range, will cover all your vehicle requirements, whilst facilitating stockturn and improving overall profitability.






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